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Vacuum forming

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  • pmwasson
    Maker
    • Sep 12, 2007
    • 4881

    Vacuum forming

    I was thinking about playing around with vacuum forming. Anybody have any tips on getting started?
    sigpic LaserMego
  • TheDoLittle
    Disco King Discomboblator
    • Oct 24, 2010
    • 153

    #2
    Make a good, cheap, upgradeable sheet plastic vacuum former

    I built a small 6"x6" handheld from plans in a FineScaleModeler years ago, but a friend of mine and I built two of these larger ones a couple of years ago using those plans above. It's very easy to build and has held up really well.

    The problem everyone runs into at first is the size and thickness of the plastic. The thinner the stock, the more it will likely tear... and the thicker the stock the longer it takes to warm and increases the chance of a completely melting or at worst, fire. Start out with a 3/8" to 1/4" just to practice with and as you get more adept and comfortable, experiment with what thickness you need for certain projects. I have a local supplier of plastic sheet so I get whatever size of sheet I want, but I have had a lot of luck with off the shelf Plastruc and Evergreen stock.

    With patience and a little common sense, vacu-forming isn't difficult and can yield excellent results.
    ---
    David O. Little
    -=The DoLittle 8-)=-
    My Blog
    Picasa Web Albums - David Little

    Comment

    • SUP-Ronin
      Stuck in a laundry shoot.
      • Oct 8, 2007
      • 3146

      #3
      The first thing that comes to mind is Mego scale Armor for figures like, Knights, Storm troopers, Samurai, Pirates, Gladiators, Vader, Bounty Hunters, Spartans, Robots, or stuff like Tardis things, Time machines, parts for mad scientists labs, perhaps brick wall or stone wall flat pieces for dioramas, or bases for figures to stand on.
      "Steel-like jaws clacked away, each bite slashing flesh from my body - I used my knife and my hands, and when they were gone, my bloody stumps - and yet the turtles came."

      Comment

      • pmwasson
        Maker
        • Sep 12, 2007
        • 4881

        #4
        Yes, I'm interested in custom vehicles and playsets and vacuum forming seems like an economical way to go.
        sigpic LaserMego

        Comment

        • johnmiic
          Adrift
          • Sep 6, 2002
          • 8427

          #5
          Also ask Chuck/Megocrazy. He used to vacuuform custom r/c car bodies.

          Comment

          • ddgaff1132
            Persistent Member
            • Oct 3, 2007
            • 1722

            #6
            posted back in 2009. deleted the pics ages ago. hopefully info still helpfull


            http://megomuseum.com/community/showthread.php?t=27241
            Check out my picture library of Mego-ish compatible vehicles with ID data.
            MEGO MOTORS

            Comment

            • johnmiic
              Adrift
              • Sep 6, 2002
              • 8427

              #7
              I bought this book. It is very informative, tho I think the author over-thought the topic.

              Do it Yourself Vacuum Forming For the Hobbyist - Book

              I have wanted to build one for a long time but I live in an apartment so I can't hand saw wood accurately or use an electric saw at home to make the unit. If anyone could make me one for a low price I would be interested. I'll give you the measurements I need and you give me a price quote. PM me if interested.

              Comment

              • MEGO_SUPERMAN
                Say No To Kryptonite!
                • May 9, 2011
                • 341

                #8
                I have seen some desktop sets....when I looked at that a few years back. Many possibilities for something like that especially with your skills on the laser stuff.
                Truth, Justice and Megos THAT is the American Way!

                The Human Torch was denied a bank loan! - Ron Burgundy KVWN Channel 4 News Team

                A picture is worth a thousand words. A Chuck Norris is worth 1 billion words. - Chuck Norris

                You know what? I can already tell that I don't like you. And I'm probably not gonna like you no matter how many pull-ups or push-ups you do. All right, anybody who wants to pick on anybody in class, aim for him, 'cause I'm not watchin'. -Kenny Powers

                Comment

                • pmwasson
                  Maker
                  • Sep 12, 2007
                  • 4881

                  #9
                  Thanks for the links!
                  sigpic LaserMego

                  Comment

                  • MEGO_SUPERMAN
                    Say No To Kryptonite!
                    • May 9, 2011
                    • 341

                    #10
                    Hey now! I knew it was somewhere I just had to go back and look around for it. Years ago I had looked into doing some of that for parts....and found a place that had some decent affordable set ups and you just supply the vaccum and the plastic. One stop shop place. You should check it out: Vacuum Forming Tables and More -- The Kingston Vacuum Works
                    Truth, Justice and Megos THAT is the American Way!

                    The Human Torch was denied a bank loan! - Ron Burgundy KVWN Channel 4 News Team

                    A picture is worth a thousand words. A Chuck Norris is worth 1 billion words. - Chuck Norris

                    You know what? I can already tell that I don't like you. And I'm probably not gonna like you no matter how many pull-ups or push-ups you do. All right, anybody who wants to pick on anybody in class, aim for him, 'cause I'm not watchin'. -Kenny Powers

                    Comment

                    • jessica
                      fortune favors the bold
                      • Nov 5, 2007
                      • 4590

                      #11
                      Could this shield be vacu-formed? Just wondering because I am thinking a cast would be quite heavy...

                      Those who look outside dream. Those who look within awake.
                      Samples of my work are found here: Life, Liberty and Pursuit of Happiness

                      To do list:
                      1:6 boots for Mathilda, 1:1 Romulan Commander outfit, Ursus helmet; Cornelius appliance
                      1:9 scale ape's new suit for Cornelius;

                      Comment

                      • MEGO_SUPERMAN
                        Say No To Kryptonite!
                        • May 9, 2011
                        • 341

                        #12
                        That is exactly the stuff that can be vacuum formed.
                        Truth, Justice and Megos THAT is the American Way!

                        The Human Torch was denied a bank loan! - Ron Burgundy KVWN Channel 4 News Team

                        A picture is worth a thousand words. A Chuck Norris is worth 1 billion words. - Chuck Norris

                        You know what? I can already tell that I don't like you. And I'm probably not gonna like you no matter how many pull-ups or push-ups you do. All right, anybody who wants to pick on anybody in class, aim for him, 'cause I'm not watchin'. -Kenny Powers

                        Comment

                        • jessica
                          fortune favors the bold
                          • Nov 5, 2007
                          • 4590

                          #13
                          Who does vacu-forming on the MM? I would like a price quote.

                          How about this scabbard...can this be vacu-formed?



                          Those who look outside dream. Those who look within awake.
                          Samples of my work are found here: Life, Liberty and Pursuit of Happiness

                          To do list:
                          1:6 boots for Mathilda, 1:1 Romulan Commander outfit, Ursus helmet; Cornelius appliance
                          1:9 scale ape's new suit for Cornelius;

                          Comment

                          • MEGO_SUPERMAN
                            Say No To Kryptonite!
                            • May 9, 2011
                            • 341

                            #14
                            Jessica I posted a link earlier in the thread and it goes to some pre made "Cost effective" Vacuum form machines. For the work you do...it would be a good investment.
                            Truth, Justice and Megos THAT is the American Way!

                            The Human Torch was denied a bank loan! - Ron Burgundy KVWN Channel 4 News Team

                            A picture is worth a thousand words. A Chuck Norris is worth 1 billion words. - Chuck Norris

                            You know what? I can already tell that I don't like you. And I'm probably not gonna like you no matter how many pull-ups or push-ups you do. All right, anybody who wants to pick on anybody in class, aim for him, 'cause I'm not watchin'. -Kenny Powers

                            Comment

                            • jessica
                              fortune favors the bold
                              • Nov 5, 2007
                              • 4590

                              #15
                              OMG that's so awesome! I didn't know they were that affordable. Hmmm...what can I sell so I can buy this stuff?
                              Those who look outside dream. Those who look within awake.
                              Samples of my work are found here: Life, Liberty and Pursuit of Happiness

                              To do list:
                              1:6 boots for Mathilda, 1:1 Romulan Commander outfit, Ursus helmet; Cornelius appliance
                              1:9 scale ape's new suit for Cornelius;

                              Comment

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